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How to maintain Hank Reeling Machine

January 10,2024

As an expert in yarn machinery, I will introduce in detail how to perform maintenance work on Hank reeling machine. Hank reeling machine is an important equipment on the spinning production line. It plays a vital role in the winding and quality of yarn. Proper maintenance can extend the life of your equipment, improve work efficiency, and ensure the production of high-quality products. In this article, I will introduce you in detail how to maintain Hank Reeling Machine from the aspects of daily maintenance, regular inspection, lubrication and maintenance.

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FH24K hank reeling machine

Daily maintenance

cleaning job

It is very important to keep your Hank Reeling Machine clean. After use, debris and dust on the surface of the machine and surrounding areas should be cleaned promptly to avoid dust accumulation affecting normal operation. Pay special attention to cleaning the winding part of the winding machine to ensure that the surface of the winding head and winding drum is clean to avoid affecting the winding quality of the yarn.

Keep ventilation open

Clean and replace the air filter around the equipment in a timely manner to keep the equipment well ventilated to prevent dust and foreign matter from entering the machine and affecting the normal operation of the equipment.

Check electrical connections

Regularly check the electrical connection part of Hank Reeling Machine to ensure that the wires are firmly connected, without damage or leakage, to ensure electrical safety.

Check the filter regularly

Some parts of the Hank Reeling Machine may be equipped with filter elements. Regularly check whether the filter element needs to be replaced or cleaned to ensure its normal operation and filtration effect.

Check safety protection devices

Hank Reeling Machine should be equipped with corresponding safety protection devices, such as emergency stop buttons, protective covers, etc. Regularly check the integrity and sensitivity of these devices to ensure that the equipment is safe and reliable when working.

Check sensor

Hank Reeling Machine may be equipped with various sensors, such as temperature sensors, pressure sensors, etc. Regularly check the accuracy and sensitivity of these sensors to ensure the normal operation of the equipment and production quality.

Check accessories for wear

The parts of Hank Reeling Machine may wear out due to long-term use, such as belts, tires, etc. Regularly check the wear of these parts and replace them in time to avoid any impact on the equipment.

The above are several important aspects of the daily maintenance work of Hank Reeling Machine. Each aspect plays a vital role in the normal operation of the equipment and product quality. Regular daily maintenance can ensure the long-term stable operation of the equipment and bring more value to the enterprise.

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Regular inspection

Inspection of bearings and transmission parts

Regularly check the lubrication conditions of the bearings and transmission parts, including the cleanliness and lubrication effect of the lubricating oil, and add or replace lubricating oil in time to ensure the normal operation of the bearings and transmission parts. For the bearing part, special attention needs to be paid to regularly checking the wear of the bearing. Once any abnormality is found, it should be replaced immediately to avoid further damage to the equipment.

Electrical system inspection

Regularly check the electrical system of Hank Reeling Machine, including switches, circuits, relays and other components, to ensure its stability and safety. Pay special attention to check whether the electrical connections are loose or corroded, and perform timely maintenance and repairs to ensure the safe operation of the equipment.

Mechanical component inspection

Regularly check all mechanical components of the machine, including tension devices, winding heads, winding drums, etc., to ensure that they operate flexibly and without jamming. For the tension device, special attention needs to be paid to the tension adjustment to ensure that the yarn tension is balanced and stable during the entire winding process, thereby ensuring product quality.

The above are several important aspects of regular inspections. Through regular inspections, problems in equipment operation can be discovered in time and repaired and maintained to ensure long-term stable operation and production quality of the equipment.

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Lubrication and maintenance

Reasonable selection of lubricants

According to the working environment and requirements of Hank Reeling Machine, it is very important to choose the appropriate lubricant. The type and viscosity of lubricating oil in different parts may be different, and the selection needs to be based on the actual conditions of the equipment. Especially in high-temperature or high-humidity environments, it is necessary to choose high-temperature lubricants that can withstand high temperatures, are waterproof, and are rust-proof to ensure the normal operation of the equipment.

Add lubricating oil regularly

Regular lubrication and maintenance of various parts of the machine can effectively reduce the wear of bearings, transmission components, etc. and extend the service life. When filling lubricating oil, you need to pay attention to the quality and quantity of lubricating oil. Too much or insufficient will affect the normal operation of the equipment. At the same time, before adding lubricating oil, relevant parts need to be cleaned to prevent dirt from being mixed into the lubricating oil and affecting the lubrication effect.

Change lubricating oil regularly

Lubricating oil used for a long time will gradually degrade and lose its lubricating properties, so the lubricating oil needs to be replaced regularly. It is generally recommended to replace the lubricating oil at certain intervals or after a certain number of operations. The specific situation needs to be judged based on the actual situation of the equipment.

Create lubrication records

It is very necessary to establish lubrication records, which can help us understand the lubrication status of the equipment in time and determine the lubrication period and method. Lubrication records should include information such as lubrication parts, lubricant type, filling time, filling amount, etc., and should be reviewed and updated regularly.

The above are some important aspects of lubrication and maintenance work. Regular lubrication maintenance can effectively reduce the wear and tear of equipment and extend its service life, thereby improving production efficiency and product quality, and reducing enterprise production costs.

Other matters needing attention

Operate according to the equipment manual When maintaining the Hank Reeling Machine, you should strictly follow the equipment manual and operating manual to avoid incorrect handling methods that may cause damage to the equipment.

Keep records. For every maintenance and upkeep, detailed records should be kept, including maintenance time, maintenance content, amount of lubricant added, etc., for reference during the next maintenance.

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Summarize

The maintenance work of Hank Reeling Machine is an important step to ensure the normal operation of the equipment and ensure product quality. Through daily maintenance, regular inspection and lubrication maintenance, the life of the equipment can be extended, the failure rate can be reduced, production efficiency can be improved, and production costs can be reduced. Therefore, scientific and reasonable maintenance of Hank Reeling Machine is of great significance to textile production enterprises.